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Objectives

Starting point for this activity was the EM design of a combined Tx-Rx Ka band feed chain for user application, developed in a previous program.
This feed chain was further developed and qualified as EQM in a scalable feed cluster. Therefore, beside the RF performance, mass and dimensions were important design drivers. The feed cluster in this program consists of a waveguide panel, designed as beam forming network, carrying 16 horn-polariser assemblies.
Challenges
The design of the Ka band feed chain needs to allow the application in a scalable feed cluster to be used as feed for a multi spot beam antenna. To be able to achieve narrow beam spacing and a compact feed size, the outer diameter of the feed chain was chosen to be 30mm. To achieve a good RF performance with such accommodation constraint, while fulfilling the environmental requirements was the main challenge of this program.
Plan
The project started with the mechanical analysis of the EM feed chain model of the previous program. Design iterations to balance RF performance and mechanical properties followed.
In parallel a waveguide panel with an integrated distribution network was designed. Both designs were performed under the constraint of scalability with respect to the number of feeds in the cluster.
After the detailed design phase all components were manufactured, integrated and tested according to the requirements.
Current Status
The project is completed successfully.
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